TTM-BCCL SERIES MACHINE
For updated pricing email me
ddavisipc@aol.com or call Dan Davis
812-735-2401
TTM-BCCL Key Features:
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Vertical injection and vertical clamp with horizontal rotary table |
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Barber-Coleman Maco 4000 controller provides closed loop control for accuracy, repeatability and reliability. | |
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Systemic Process Control Option | |
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Electric driven roller gear indexer - Quick rotation (90 degrees in 1 second, 180 degrees in 2 seconds) provides high throughput | |
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On board memory for molding recipes, additional recipes can be loaded using cassettes, or optionally, through a PC | |
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Light curtain for operator safety | |
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One ounce (22mm diam. screw) or two ounce (30mm diam. screw) shot capacity |
TTM-BCCL Series
Details
Series 1 |
Series 2 |
Series 3 |
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| Lite AG Operator (Membrane Keyboard) |
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| Optima AC Operator Color Screen (shown) |
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| Statistic Process Control (SPC) Data & Graphics |
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| Screw RPM Closed Loop |
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| Auto tune of heat, molding pressure and speed |
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| Shot Size - Magnetostrictive Transducer |
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| Standard Specifications | 22MM Screw | 30MM Screw | |
| Maximum shot size (PS) | 1 oz. | 2 oz. | |
| Screw diameter (inches) | .860 | 1.174 | |
| L/D ratio (length to diameter) | 20:1 | 16:1 | |
| Injection stroke (inches) | 4.0 | 4.0 | |
| Max Screw speed | 275 RPM | 275 RPM | |
| Screw recovery rate (in./sec.) | .50 | .50 | |
| Screw recovery rate (oz./sec.) | .125 | .25 | |
| Plasticizing capacity (lbs./hr.) | 22 lbs. | 45 lbs. | |
| Barrel Heaters (watts) | 2,800 | 2,800 |
Barrel made of Bimetallic Nickel-Cobalt Lined
Screw is made out of D2 Bright-hardened
Three piece check ring Titanium Nitride
Mold clamping force 12 / 25 ton equivalent.
Ejector stroke .75" max.
Hydraulic reservoir capacity 33 gallons
Pump output 9.5 GPM
Normal high pressure 1,825 PSI
Normal low pressure 700 PSI
Minimum operating pressure 100 PSI
Maximum operating pressure 2,500 PSI
Power requirements 208-240 3 phase 40 AMPS 60 HZ
Motor 7.5 HP @ 1,750 PRM 208-240/480 VOLT 60 HZ 3 Phase
Overall dimensions (inches) 67"W x 82"L x 93.5"W
Shipping weight 2,900 lbs.
Book Mold Specifications
Mold Base Height 4" Standard, 6" Optional
Stocked Standard Mold Bases 4"H x 4.5"L x 4"W
(4130 or 4140 PH Steel) 4"H x 6"L x 5"W
Bases of other sizes and steel types such as Stainless Steel are available upon request.
*Machine will mold parts equivalent to a standard 25 ton molding machine. The book molds and the short sprue and runner system save on molding materials.
NOTE: Specifications, as stated, are standard at this time. Illinois Precision Corporation reserves the right to make changes, without notice, at any time, to enhance system performance.
Each machine may have additional custom features added, to suit specific customer applications.
Vertical injection and vertical clamp with horizontal rotary table
Electric driven roller gear indexer - Quick rotation (90 degrees in 1 second, 180 degrees in 2 seconds) provides high throughput
Barber-Colman Maco controller provides closed loop control for molding accuracy and repeatability
On board memory for molding recipes, additional recipes can be stored and loaded using cassettes, or optionally, through a PC
Light curtain for operator safety
Designed for molding thermoplastics or, optionally, liquid silicone rubber
One ounce (22MM) or two ounce (30MM) shot capacity
MODEL TTM-BCCL-1 ROTARY TABLE INSERT MOLDING MACHINE.
DESCRIPTION
MODEL TTM-BCCL-1 VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ. OR 3OMM/2-OZ. RECIPROCATING SCREW INJECTION,
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
THREE ZONE BARREL HEATING WITH 5 HEATER BANDS,
BARBER-COLMAN MACO 4000 CONTROLS, FULL CLOSED LOOP INJECTION,
AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP,
LIGHT CURTAIN ON THREE SIDES, SPRUE TRIMMER,
AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
ROTARY WATER MANIFOLD FOR MOLD TEMPERATURE CONTROL,
MACHINE OIL AND ELECTRONICS ENCLOSURE TEMPERATURE MONITORS,
SHOT SIZE MAGNETROSTRICTIVE TRANSDUCER, CRATED FOR SHIPPING.
OPTIONAL:
1 VARIABLE SHOT SIZE
1 STAINLESS STEEL HOPPER, WITH MANUAL SHUTOFF.
1 AIR HEAT EXCHANGER FOR OIL COOLING
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 1O weeks after receipt of purchase order and initial payment.
*All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 9O DEGREES IN 1 SECOND, AND 18O DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
MODEL: TTM-BCCL-1-TS ROTARY TABLE INSERT MOLDING MACHINE.
FOR PROCESSING LIQUID SILICONE RUBBER.
DESCRIPTION
1 MODEL TTM-BCCL-1-TS VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ. OR 3OMM/2-OZ. RECIPROCATING SCREW INJECTION,
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
WATER JACKETS ON BARREL FOR BARREL COOLING,
BARBER-COLMAN MACO 4000 CONTROLS, FULL CLOSED LOOP INJECTION,
AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP, SPRUE TRIMMER,
LIGHT CURTAIN ON THREE SIDES, AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
4 STATION ELECTRIC MOLD HEATING CONTROLLER,
MACHINE OIL AND ELECTRONICS ENCLOSER TEMPERATURE MONITORS,
SHOT SIZE MAGNETOSTRICTIVE TRANSDUCER, CRATED FOR SHIPPING.
OPTIONAL:
1 VARIABLE SHOT SIZE.
1 AIR HEAT EXCHANGER FOR OIL COOLING.
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 10 weeks after receipt of purchase order and initial payment.
All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 90 DEGREES IN 1 SECOND, AND 180 DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
MODEL TTM-BCCL-2 ROTARY TABLE INSERT MOLDING MACHINE.
DESCRIPTION
MODEL TTM-BCCL-2 VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ OR 3OMM/2-OZ RECIPROCATING SCREW INJECTION,
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
THREE ZONE BARREL HEATING WITH 5 HEATER BANDS,
BARBER-COLMAN MACO 4000 CONTROLS, FULL CLOSED LOOP INJECTION,
GRAPHIC AND ALPHA NUMERIC SPC CAPABILITIES WITH SERIAL PORT,
AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP,
LIGHT CURTAIN ON THREE SIDES, SPRUE TRIMMER, AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
ROTARY WATER MANIFOLD FOR MOLD TEMPERATURE CONTROL,
MACHINE OIL AND ELECTRONICS ENCLOSURE TEMPERATURE MONITORS.
SHOT SIZE MAGNETROSTRICTIVE TRANSDUCER, CRATED FOR SHIPPING.
OPTIONAL:
1 VARIABLE SHOT SIZE.
1 STAINLESS STEEL HOPPER, WITH MANUAL SHUTOFF.
1 AIR HEAT EXCHANGER FOR OIL COOLING.
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 10 weeks after receipt of purchase order and initial payment.
*All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 90 DEGREES IN 1 SECOND, AND 180 DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
MODEL: TTM-BCCL-2-TS ROTARY TABLE INSERT MOLDING MACHINE.
FOR PROCESSING LIQUID SILICONE RUBBER.
DESCRIPTION
1 MODEL TTM-BCCL-2-TS VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ. OR 3OMM/2-OZ. RECIPROCATING SCREW INJECTION.
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
WATER JACKETS ON BARREL FOR BARREL COOLING,
BARBER-COLMAN MACO 4000 CONTROLS, FULL CLOSED LOOP INJECTION,
GRAPHIC AND ALPHA NUMERIC SPC CAPABILITIES WITH SERIAL PORT,
AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP, SPRUE TRIMMER,
LIGHT CURTAIN ON THREE SIDES, AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
4 STATION ELECTRIC MOLD HEATING CONTROLLER,
MACHINE OIL AND ELECTRONICS ENCLOSER TEMPERATURE MONITORS,
SHOT SIZE MAGNETOSTRICTIVE TRANSDUCER, CRATED FOR SHIPPING.
OPTIONAL:
1 VARIABLE SHOT SIZE.
1 AIR HEAT EXCHANGER FOR OIL COOLING.
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 10 weeks after receipt of purchase order and initial payment.
*All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 90 DEGREES IN 1 SECOND, AND 180 DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
MODEL TTM-BCCL-3 ROTARY TABLE INSERT MOLDING MACHINE.
DESCRIPTION
MODEL TTM-BCCL-3 VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ OR 3OMM/2-OZ RECIPROCATING SCREW INJECTION,
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
THREE ZONE BARREL HEATING WITH 5 HEATER BANDS, VARIABLE SHOT SIZE,
BARBER - COLMAN MACO CONTROLS WITH OPTIMA COLOR LCD DISPLAY,
FULL GRAPHIC AND ALPHA NUMERIC SPC CAPABILITIES WITH SERIAL PORT,
PROGRAMMABLE SCREW RPM , SHOT SIZE - MAGNETROSTRICTIVE TRANSDUCER,
FULL CLOSED LOOP INJECTION, AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP,
LIGHT CURTAIN ON THREE SIDES, SPRUE TRIMMER, AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
ROTARY WATER MANIFOLD FOR MOLD TEMPERATURE CONTROL,
MACHINE OIL AND ELECTRONICS ENCLOSURE TEMPERATURE MONITORS,
CRATED FOR SHIPPING.
OPTIONAL:
1 STAINLESS STEEL HOPPER, WITH MANUAL SHUTOFF.
1 AIR HEAT EXCHANGER FOR OIL COOLING.
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 10 weeks after receipt of purchase order and initial payment.
*All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 90 DEGREES IN 1 SECOND, AND 180 DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
MODEL: TTM-BCCL-3-TS ROTARY TABLE INSERT MOLDING MACHINE.
FOR PROCESSING LIQUID SILICONE RUBBER.
DESCRIPTION
MODEL TTM-BCCL-3-TS VERTICAL INSERT MOLDING MACHINE INCLUDING:
22MM/1-OZ. OR 3OMM/2-OZ. RECIPROCATING SCREW INJECTION,
4 STATION, 33" DIAMETER 5/8" STAINLESS STEEL ROTARY TABLE
WITH ELECTRIC DRIVEN ROTARY GEAR INDEXER TABLE DRIVE MECHANISM,
25 TON EQUIVALENT HYDROMECHANICAL CLAMP,
WATER JACKETS ON BARREL FOR BARREL COOLING,
FULL CLOSED LOOP INJECTION, BARBER COLEMAN MACO 4000 CONTROLES
WITH OPTIMA COLOR LCD DISPLAY, FULL GRAPHIC AND ALPHA NUMERIC
SPC CAPABILITIES WITH SERIAL PORT, PROGRAMABLE SCREW RPM,
SHOT SIZE MAGNETROSTRICTIVE TRANSDUCER, VARIABLE SHOT SIZE,
AUTOMATIC KNOCK-OUT, MOLD OPENER RAMP, SPRUE TRIMMER,
LIGHT CURTAIN ON THREE SIDES, AIR LOGIC- BASIC PROVISION,
LOW PRESSURE MOLDING KIT, HEAT EXCHANGER FOR OIL COOLING,
4 STATION ELECTRIC MOLD HEATING CONTROLLER,
MACHINE OIL AND ELECTRONICS ENCLOSER TEMPERATURE MONITORS,
CRATED FOR SHIPPING.
OPTIONAL:
1 AIR HEAT EXCHANGER FOR OIL COOLING.
Terms: 1/2 with order - Balance upon receipt of invoice, after shipment. F.O.B. Bicknell, IN.
Shipment: 10 weeks after receipt of purchase order and initial payment.
*All shipping and handling charges are to be paid for by the customer*
Remarks: TABLE TURNS 90 DEGREES IN 1 SECOND, AND 180 DEGREES IN 2 SECONDS.
California Customers: A California Sales Tax of 7.5% shall be the customers responsibility.
FOR UPDATED PRICING YOU CAN CONTACT US BY E-MAIL, FAX OR PHONE.
Daniel Davis,
Plant Manager
Phone: 812-735-2401 · Fax: 812-735-4218 · Email: ddavisipc@aol.com